Skip to content
ZHENKAI logoZHENKAIZHENKAI NEW MATERIALSContact

Test reports
& experimental records

Explore material performance through original report pages, test conditions and experimental records. References are grouped by purpose and can be opened at full resolution.

Browse report pages
COMMISSIONED TEST REPORT

Commissioned test report

WT2025B01C03158

Client-supplied report

The original report. The full context.

The report contains five pages. The cover and two data pages are reproduced here; open an original page to zoom or download.

Report details & commissioned test conditionsShow details
Testing organisation
China Testing & Certification International Group Co., Ltd. · National Research Center of Testing Techniques for Building Materials
Report number
WT2025B01C03158
Commissioning party / Manufacturer
Zhenkai New Materials (Shenzhen) Co., Ltd.
Sample name
Waterborne nano inorganic high-temperature anticorrosive coating
Test category
Commissioned testing
Sample received
18 December 2025
Test period
4 January – 3 February 2026
Test conclusion
See the data pages for results
Selected report resultsShow details
No.Test itemResult
01Condition in containerLiquid: uniform after stirring, with no hard lumps. Powder: uniform and free of lumps.
02Non-volatile content96.5%
03Drying timeSurface dry: 20 min; through dry: 30 min
04Coating appearanceUniform spray finish; no cracking, flaking, peeling, fragments or chalking
05Pencil hardness (4H)2H
06Flexibilitymm; no cracking or peeling
07Bend test2 mm; no cracking or peeling
08Impact test50 cm; no cracking or peeling

Extracts follow the client-supplied source. Refer to original report pages for complete results.

Mechanical & surface properties

02 references
01

Impact resistance

50 cm/kg
Conditions & source details +

The coating remained intact under the stated 50 cm/kg impact condition. The supplied literature cites ≥400 h of post-impact salt spray as a pass and ≥600 h as excellent for inorganic zinc-rich primers.

Tinplate / Q235 steel panels
02

Flexibility

No cracking at 2 mm
Conditions & source details +

No coating cracks were observed after a 2 mm bend. The supplied literature describes this as a benchmark for demanding heavy-duty protection, wind energy, steel structures and bridges.

Bending / Creasing · Zhenkai laboratory test

Corrosion & ageing

03 references
03

Water resistance

98°C / 4 hours
Conditions & source details +

Boiled at 98°C for 4 hours, followed by 250 hours of CASS. The literature states a salt-spray equivalent exceeding 2,000 hours, using 1 hour of CASS = 8 hours of neutral salt spray.

Reaction-layer formation observed on Days 1 and 3
04

Abrasion resistance

0.04 g
Conditions & source details +

Average abrasion loss was 0.04 g (750 g / 500 revolutions, 400-grit wheel). After 100 and 200 sanding strokes followed by 600 hours of salt spray, no rust was observed.

CTC abrasion test / Zhenkai laboratory
05

Ageing resistance

2,500 hours
Conditions & source details +

At 1,000 and 2,500 hours: no blistering, rust, cracking, chalking or flaking; gloss loss ≤10%.

Ageing: 1,000 h / 2,500 h

Heat & welding

02 references
06

Heat, pull-off & salt spray

Intact
Conditions & source details +

After 216 hours of CASS at the pull-off locations, international brands 1 and 2 showed rust while Zhenkai remained intact. The literature states an equivalent of 1,728 hours of neutral salt spray, using 1 hour of CASS = 8 hours of neutral salt spray.

CASS testing at pull-off locations
07

Accelerated CASS weld test

336 hours of CASS
Conditions & source details +

The literature states a salt-spray equivalent exceeding 2,600 hours. No weld rust was observed on either uncoated black-steel or rusty specimens.

Weld CASS test

Substrate compatibility

04 references
08

Rusty-panel adhesion & corrosion spread

≥ 5 MPa
Conditions & source details +

Average pull-off values were 9.583 MPa (long panel) and 5.385 MPa (short panel). After cross-scribing and 96 hours of CASS, corrosion spread was <0.5 mm. After 96 hours of salt spray, pull-off adhesion was ≥3 MPa.

Rusty-panel cross-cut and pull-off / Corrosion spread ≤1 mm
09

Salt-contaminated & rusty substrates

160 hours of CASS
Conditions & source details +

No colour change or corrosion was observed after 96 hours of CASS. At 160 hours, wire-brushed specimens showed rust spots; sanded specimens did not rust (164 hours of salt spray).

CASS test · Sanding and wire-brush preparation
10

Heat resistance on rusty panels

Pull-off ≥5 MPa
Conditions & source details +

Average pull-off adhesion on rusty specimens was 10.237 MPa, and 8.913 MPa after 400°C for 100 hours. No obvious peeling, flaking or discolouration was observed; no rust appeared after a subsequent 96-hour CASS test.

Rusty-panel cross-cut and pull-off
11

Three-condition corrugated panel simulation

1,000 cycles
Conditions & source details +

After 1,000 cycles, no obvious peeling or fracturing was observed. Average pull-off adhesion was 4.985 MPa. No rust appeared after 96 hours of CASS, although slight alkali bloom was observed.

Zinc, transition and rust layers / Water resistance + adhesion / 96 h CASS

Discuss applications in the context of the tests

Discuss coating thickness and a suitable system based on the environment, substrate and application requirements.

Discuss your project

Patent application documents

Patent application acceptance

Patent application acceptance

Application no. 202611556996.3

Notice of substantive examination

Notice of substantive examination

Application no. 202610354423.6

100%
Download original ↗Download